DD19A Handheld Electric6Battery Powered Semi-Automatic Strapping Machine

Please read these instructions carefully

1.1 SAFETY NOTICE

Environmental protection:

- PLEASE DO NOT THROW USED BATTERIES INTO HOUSEHOLD TRASH CANS, WASTE BINS, OR BURN THEM.

- DEALERS PROVIDE BATTERY ENVIRONMENTAL PROTECTION SERVICES.

Short circuit hazard:

- DO NOT STORE BATTERIES WITH OTHER METAL OBJECTS.

- DO NOT OPEN THE BATTERY, STORE THE BATTERY IN A DRY, FROST-RESISTANT ROOM.

- THE MAXIMUM TEMPERATURE IS 50 DEGREES, PLEASE KEEP IT DRY ALL THE TIME.

- DO NOT CHARGE USED BATTERIES, REPLACE THEM WITH NEW ONES IMMEDIATELY.

1.2 EYE INJURY

SAFETY GLASSES WITHOUT EDGE GUARDS MAY CAUSE DAMAGE TO EYES OR EVEN CAUSE BLINDNESS. IT IS REQUIRED TO WEAR SAFETY GLASSES WITH SIDE GUARDS.

1.3 OPERATING

PERSONNEL WHO ARE NOT PROPERLY TRAINED ARE NOT ALLOWED TO OPERATE THE BALER, READ AND CORRECTLY UNDERSTAND THE BALER'S OPERATING INSTRUCTIONS BEFORE TIGHTENING THE STRAPS. FAILURE TO FOLLOW THE OPERATING INSTRUCTIONS OR LOADING THE STRAPING CORRECTLY WILL RESULT IN BREAKAGE OF THE STRAP. KEEP YOUR FINGERS AWAY FROM THE SQUEEZE OR CUT AREA UNTIL YOU BECOME FAMILIAR WITH THE BALER.

1.4 ADHESION

YOU SHOULD LOOK AT THE PRESSED BOND AND BECOME FAMILIAR WITH BOND CONTROL AND ADJUSTMENT. IRREGULAR BONDING MAY BE WEAK AND CAUSE SERIOUS DAMAGE, PLEASE DO NOT SHIP IN AN INCORRECTLY PACKED BOX.

1.5 PACKING & DISTRIBUTION

PLEASE USE A SPECIALLY DESIGNED DISPENSING UNIT TO DISPENSE STRAPPING. WHEN NOT IN USE, FOLD THE ENDS OF THE STRAPS INTO THE DISPENSER.

1.6 NO DRAG NO LIFT

DO NOT USE PACKING BELT TO DRAG OR LIFT THE LOAD, IT MAY CAUSE PERSONAL INJURY.

1.7 THE HAZARD OF DAMAGED STRAPS

INCORRECT OPERATION LIKE EXCESSIVE TENSION, NOT USING THE STRAPPING AS REQUIRED, OR THE SHARP CORNERS OF THE LOAD WILL CAUSE THE TENSION TO BE LOST, OR THE STRAPPING WILL BE DAMAGED. ALSO, IF OPERATOR LOSES BALANCE AND FALLS, THE BALER AND THE STRAPPING TOGETHER QUICKLY FLY TOWARDS THE OPERATOR’S FACE

Notice: PLEASE POSITION THE WRAP STRAPS AROUND THE SUITABLE SURFACE OF THE LOAD. WHEN TENSIONING AND GLUING, IF THE OPERATOR AND THE PACKING BELT STAND IN THE SAME LINE, YOU MAY BE INJURED BY THE FLYING PACKING BELT OR THE PACKING MACHINE, SO PLEASE STAND ON THE SIDE OF THE PACKING BELT DURING OPERATION. PLEASE USE THE HIGH-QUALITY PACKING TAPE RECOMMENDED IN THIS MANUAL, WITH SUITABLE WIDTH, SPECIFICATION, AND STRENGTH. UNMATCHED PACKING TAPE MAY CAUSE THE TAPE TO BE DAMAGED WHEN TIGHTENED.

 

1 .8 CUTTING THE PACKING TAPE REQUIRED LENGTH FROM DISPENSER

WHEN CUTTING THE PACKING TAPE, PLEASE USE A SUITABLE CUTTING TOOL TO ENSURE A SAFE DISTANCE FROM PEOPLE, DO NOT STAND ON THE SAME STRAIGHT LINE WITH THE PACKING TAPE, AND KEEP AWAY FROM THE LOOSE DIRECTION OF THE TAPE. PLEASE USE TOOLS SPECIALLY DESIGNED FOR CUTTING STRAPS. TOOLS LIKE HAMMERS, PLIERS, HACKSAWS, AXES, ARE NOT ALOWED.

1.9 FALL HAZARD

KEEP THE WORK AREA TIDY. AN UNTIDY WORK AREA CAN CREATE A RISK OF INJURY, AND A POOR OR UNBALANCED FOOTING BEFORE TENSIONING CAN MAKE IT EASIER TO FALL, ESPECIALLY IN STAIR AREAS. SO KEEP YOUR BODY BALANCED. BOTH FEET MUST BE ON A FLAT AND FIRM SURFACE. DO NOT OPERATE THE TOOL WHEN YOUR BODY IS IN AN UNCOMFORTABLE POSITION. PLEASE PAY ATTENTION TO THE PRECAUTIONARY NOTES SPECIFICALLY MENTIONED FOR THE WORK AREA.

1.10 DANGERS OF BALERS

A WELL-MAINTAINED BALER IS VERY NECESSARY. PERIODICALLY CHECK FOR BROKEN OR WORN PARTS, DO NOT USE THE BALER IF THERE ARE SHORT CRACKED OR WORN PARTS. DO NOT MODIFY THE BALER AS THIS MAY CAUSE PERSONAL INJURY.

2.1 BALER DESCRIUPTION

THE MANUFACTURED JDV BALER IS PACKED WITH PLASTIC-STEELBELTS, AND THE BELT-FEEDING DEVICE IS USED TO WRAP THE PLASTIC-STEEL BELTS AROUND THE BAGS MANUALLY.THE STRAP ENDS ARE TUCKED INTO THE BALER AND AUTOMATICALLY TENSIONED AND SEPARATED AFTER FRICTION BONDING.

2.2 DIMENSIONS AND WEIGHT OF THE PACKER AND BATTERY WEIGHT

LENGTH: 380 MM

WIDTH:    130 MM

HEIGHT:  130 MM

WEIGHT: 3.1 KG

BATTERY WEIGHT: 0.48 KG

2.3 STRAPPING MATERIAL

STRAP QUALITY: FLAT OR EMBOSSED PET (POLYESTER) AND PP (POLYPROPYLENE) TAPES.

STRAP SIZE: 13.00 -16.00 MM WIDTH, 0.4 – 1.20 MM THICK

PLEASE CHOOSE THE APPROPRIATE PACKING TAPE SIZE ACCORDING TO THE PACKING MACHINE YOU PURCHASED.

 

2.4 STRAP TIGHTENING STRENGTH, SPEED, AND BOND

TIGHTENING STRENGTH: ADJUSTABLE WITHIN 900 – 3200 N (LAB TEST DATA PROVEN)

TIGHTENING SPEED: 100 – 200 MM / SECOND

BOND STRENGTH: ABOUT 75% OF THE PLASTIC STEEL STRIP TENSIL STRENGTH

 

 

 

 

 

 

2.5 OPERATING TEMPERATURE

THE AMBIENT AIR TEMPERATURE IS BETWEEN 5°C AND 45°C.

THE OPTIMAL OPERATING TEMPERATURE IS BETWEEN 15°C AND 20°C.

 

 

3.1 BATTERY TYPE

PLEASE NOTE THAT USING PARTS, ACCESSORIES AND BATTERIES OTHER THAN TYPES SPECIFIED IN THIS OPERATING MANUAL MAY INJURE YOU AND OTHERS.

BALERS CAN USE NICD OR NIMH BATERIES. YOYU NEED TO PURCHASE THE BATTERY SEPARATELY ACCORDING TO THE FOLLOWING PARAMETERS.

LITHIUM BATTERY VOLTAGE: 14.4 V, CAPACITY: 4.0AH

3.2 BATTERY CHARGER

STANDARD CHARGER

INPUT: 230V- 50/60 HZ, 75W

OUTPUT: 10.8 – 18V, Max DC---3.5A

CHARGING TIME: ABOUT 90 min

 

3.3 COMMON TOOLS

EACH MACHINE IS EQUIPPED WITH A COMMOM SET OF TOOLS

3.4 SUSPENSION SYSTEM (OIPTIONAL PURCHASE)

BUY PART NUMBERS JDV 1045 AND T023

FOR SECTIONS 4 TO 10 PLEASE REFER TO NEXT PAGES

4 DISPLAY STATUS INDICATION

5 BATTERY INSTALL/REMOVE AND TECHNICAL ADJUSTMENTS

6 ELECTRICAL LINK DIAGRAM

7 TIGHTENING, GLUING AND CUTTING ADJUSTMENTS

8 ELECTRICAL COMMON FAULTS

9 WEAR PARTS REPLACEMENT DIAGRAM

10 ASSEMBLY PART NUMBERS LIST